Horizontal Automatic Mitre Bandsaw HBE610-1256GA

for automated mitre cuts in steel construction and sectional steel trade

The high-performance automatic mitre bandsawing machine HBE610-1256GA is designed for automatic sawing of structural steel, profiles and pipes. Features such as electronic mitre angle adjustment, saw feed with servo motor, Behringer cutting pressure control, automatic guide arm adjustment and a robust double clamping vice are provided as standard. Its stable saw frame, inclined band wheels and the use of vibration-damping cast components extend the service life of the saw bands tremendously.

When processing large profiles, however, material handling is in addition to the cutting performance also a key factor in determining the system throughput. The HBE610-1256GA is therefore consequently designed for low-operator use in automated sawing lines. Extensive infeed and discharge systems, pre- and post-buffer lines and an intelligent control system with nesting functionality cover all requirements.

Behringer Gehrungsbandsägeautomat HBE610-1256GA

Automatic Mitre Bandsaw HBE610-1256GA

Sägevorschub durch Servomotor der Gehrungsbandsäge HBE610-1256G

Servo feed system with BEHRINGER cutting pressure control

Behringer PC Steuerung

Powerful PC control

Video Automatic Mitre Bandsaw HBE610-1256GA

Materialauflagetisch der Gehrungsbandsäge HBE610-1256G

Enclosed material table

Bandlaufrad der Gehrungsbandsäge HBE610-1256G aus Grauguss

Cast iron band guiding parts

automatische Gehrungswinkeleinstellung der Gehrungsbandsäge HBE610-1256G

Fast NC mitre angle adjustment

Behringer Gehrungssäge HBE610-1256G elektrisch angetriebene Spänebürste

Electrically driven chip brush

Behringer Gehrungssäge HBE610-1256G Magnet-Späneförderer

Magnetic chip conveyor (option)

Markiereinrichtung der Gehrungsbandsäge HBE610-1256G

Integrated needle marking system (Option)

Features of the HBE610-1256GA

  • Sensitive Behringer cutting pressure control
    increases the cutting performance when sawing tubes and profiles, as it automatically adapts the saw feed of the machine to the changing material cross-sections. Due to the arrangement directly at the back of the blade, the system regulates quickly and precisely.

  • Precision portal-design guide system
    The combination of stable, low-vibration saw frame and the linear guide system in portal design ensure the best cutting results and maximum service life.

  • 6° inclination of the saw band
    provides significantly higher cutting performance when sawing large beams and hollow profiles and reduces burr formation.

  • Micro Spray System
    When sawing profiles, pipes and solid material, the standard minimum quantity lubrication system delivers the best results. The saw blade is constantly moistened with cutting oil via two nozzles. This guarantees a long service life of the saw blade and a clean working environment.

  • Electrically driven chip brush
    with Behringer quick-change device for tool-free brush changes. The teeth of the saw band are protected by the special engagement angle.

  • Customer-oriented sawing concepts
    Behringer offers complete system solutions with individual material handling where everything fits together perfectly. We are a competent partner and provide comprehensive advice.

  • Downfeed control with servo drive
    The saw feed is carried out by means of a ball screw and servo motor. This results in considerably shorter non-productive times and more precise saw feeds.

  • Closed material table
    The closed table support offers maximum process reliability in fully automatic operation. Jamming of short cuts and gussets is avoided in the best possible way.

  • Double clamping vice
    offers process reliability - especially when sawing bundles or making single cuts. The clamping jaws are arranged on the infeed and outfeed side and clamp both the starting material and the finished cut.

  • Cast iron band guiding parts
    are made by Behringer and provide vibration damping directly at the cutting edge, thus increasing tool life.

  • Automatic guide arm
    Optimum sawing result without any adjustments - even with frequently changing material sizes.

  • Feed gripper with retracting fixed jaw
    For automatic positioning of the starting material, the automatic mitre band saw HBE610-1256GA has a 3,000 mm long feeding gripper. Due to the retracting fixed jaw, even slightly bent profiles are reliably fed into the machine.

  • Powerful saw drive
    with a wide range of blade speed adjustment offers flexibility for various starting materials from stainless steel to aluminium.

Individual Configuration

The HBE610-1256GA can be configured perfectly to your requirements with numerous options. This is how you get the most out of your production. Our experts will be pleased to advise you. We look forward to your inquiry.

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Technical Data HBE610-1256GA

Cutting capacity 90° round 610 mm
Cutting capacity 90° flat 1.250 x 610 mm
   
75° Miter left round / flat 610 mm / 1.200 x 610 mm
60° Miter left round / flat 610 mm / 1.100 x 610 mm
45° Miter left round / flat 610 mm / 880 x 610 mm
30° Miter left round / flat 610 mm / 610 x 610 mm
   
75° Miter right round / flat 610 mm / 1.200 x 610 mm
60° Miter right round / flat 610 mm / 1.100 x 610 mm
45° Miter right round / flat 610 mm / 880 x 610 mm
   
Smallest dimension to be sawn round 30 mm
Smallest dimension to be sawn flat 30 x 30 mm
Feeding length single stroke 3.000 mm
Drive power 7,5 kW
Blade speed 17 - 120 m/min
Saw blade dimensions 10.000 x 54 x 1,6 mm
Rest piece length in automatic operation 280 mm
Minimum cut length 25 mm
Total power 16 kW
Saw feed servo-feed via ball screw
Material feed servo motor via gear rack
Material clamping hydraulic
Saw blade cleaning electrically driven chip brush
Length 7.000 mm
Width 4.700 mm
Height 3.240 mm
Weight 7.500 kg
Material support height 800 mm

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